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AboutThe Institute is engaged in the research and development of new technologies, new processes, new products and new equipment of composite materials, focusing on the manufacture of intelligent equipment of composite materials, and providing high-efficiency and low-cost overall solutions for composite material manufacturers.
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Composite material electric (light) pole intelligent production line
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Composite material electric (light) pole intelligent production line
Product Description
1. At present, there are nearly 1 billion electric poles in China, and the annual new poles are about 16 million bases. Multi-point and long-distance power generation and changes in power consumption situation have promoted the demand for poles and towers to increase year by year. my country's traditional power transmission pole materials are mainly cement poles, steel poles and iron towers, all of which have defects such as heavy weight, easy corrosion or cracking, short service life, high transportation, installation and construction costs, difficult operation and maintenance, and prone to various safety hazards. The cost is relatively high.
2. The composite poles installed on the island of Hawaii, which is highly corroded by salt spray and often withstands hurricanes, have been tested for more than 60 years. my country's composite poles, which have been tested for two years in Zhanjiang, Guangdong, have withstood the test of the 17-level super typhoon "Wamasun" in July 2014. Composite poles exhibit excellent practical performance such as high strength, light weight, corrosion resistance, easy processing, strong designability, good insulation performance, maintenance-free, and longer service life, and have become ideal for traditional cement poles and steel poles. replacement of. my country has issued a national standard for composite poles, and the State Grid has included it in the procurement catalog, and is simultaneously developing scene use tests under complex landforms and diverse climate environments. At present, Guangdong, Yunnan, Hainan, Xinjiang, Tibet, Hunan, Hubei, Anhui and Fujian all have pilot lines for composite utility poles. The market for composite poles is huge and has broad prospects.
3. The research center has been focusing on the research and development of composite pole production technology for a long time. Since 2000, it has obtained more than 10 invention patents and utility model patents related to composite poles. In particular, the research and development of fiber laying and winding process equipment has continuously made new breakthroughs. The whole process of production process is intelligently controlled. These technical reserves can provide strong technical support for composite pole manufacturers.
1) Horizontal composite pole tower production equipment
2) Composite pole tower production equipment and its production method
3) A continuous production line for pipes or equal-diameter poles
4) A continuous production line for tapered composite poles
5) A conical pole Composite rod variable diameter continuous production line
6) A conical composite material pole variable diameter continuous production mold
7) Conical composite material pole variable diameter continuous production line
8) Bamboo fiber composite pole
9) Conical composite pole variable diameter continuous production mold
10) Connection structure between pole tower and foundation connector
11) Threaded connection structure between pole tower section and pole tower section
4. Fiber laying and winding technology Created a new situation in the pole production process. In the fiber laying and winding process, the fibers can be placed and wound at any angle, and the fibers can be added or subtracted arbitrarily, which overcomes the shortcomings of the traditional reciprocating winding process, realizes zero-degree laying of the axial fibers, and slightly equal thickness at the root of the rod wall, which improves the electric current. The structure and mechanical properties of pole products are relatively advanced composite material pole production technology.
V. Technical advantages:
1. Improve the mechanical properties of the pole. 0-degree axial yarn is currently the most widely pursued in the world to improve the mechanical properties of composite pipe products to optimize the means. This equipment can meet this requirement, ensuring that the strength of each axial fiber can be fully exerted, and the mechanical properties of the pole are more excellent.
2. Significantly reduce the cost of raw materials. Compared with the traditional composite material pole winding method, due to the increased strength and reduced wall thickness, the roots are slightly equal in thickness and the cutting length of the pole head is reduced. Under the same strength, the amount of raw materials can be reduced by 20% to 30%.
3. Improve production efficiency. About 40 poles can be produced a day, and the working efficiency is about twice that of the traditional pole winding method.
4. Realize precise glue supply. Put an end to glue flow and dripping, and the working environment is clean and tidy.
5. The surface of the pole has excellent anti-skid performance and weather resistance.
6. PLC motion control system, servo motor and self-developed layer design software, one-click start to complete product layering and equipment control.
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Research Institute is engaged in the research and development of new technologies, new processes, new products and new equipment of composite materials, focusing on the manufacture of intelligent equipment of composite materials, and providing high-efficiency and low-cost overall solutions for the "one-to-one" of composite material manufacturers
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