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AboutThe Institute is engaged in the research and development of new technologies, new processes, new products and new equipment of composite materials, focusing on the manufacture of intelligent equipment of composite materials, and providing high-efficiency and low-cost overall solutions for composite material manufacturers.
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Intelligent control continuous winding FRP cable conduit production line
The n-times circumferential and n-times axial cross laying of continuous resin-based glass fibers under tension is directly completed on the separation film in the continuously rotating pipeline mold, and the continuous output of the pipeline is completed through the tractor after n heating, curing and cooling. 2 m/min production speed is well deserved the world's most.
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Intelligent control continuous winding FRP cable conduit production line
Product Description
Equipment Details
Directly complete n-times circumferential and n-times axial cross laying of n-layers continuous resin-based glass fibers under tension on the separating membrane in the continuously rotating pipe mold. After n-times heating, curing and cooling, the continuous output of the pipe is completed through the tractor. 2 m/min production speed is well deserved the world's most.
The core of its technology is steel-free modeling, continuous axial laying of long fibers and rapid curing of resin. These technological innovations guarantee the equipment advantages and product advantages of the process. Nissan can 2800 meters.
Equipment Parameters
| Production Line Occupies | Length 60mX Width 8mX Height 5m |
| Overall Power | About 80KW (Actual 40KW) |
| Power Power | About 30 KW |
| Heat Power | 48KW |
| product model | from micro pipe diameter -250mm pipe wall thickness: 1mm-10mm |
| pipe length | 0.5-10m arbitrary cutting |
| production line employs | 3 people (1/2 less than traditional equipment) |
| working efficiency | 2 m/min (7 times of continuous weaving process) |
| daily capacity | 2800 meters, 70 tons/day |
core technology innovation
, pioneered strip-free core mold technology: this machine adopts self-invented strip-free modeling technology, the equipment operation is more reliable and stable, and the inner wall of the pipeline is dense and smooth without leakage; It can greatly shorten the mold change time, improve the production efficiency, reduce the operating cost and reduce the equipment manufacturing cost, is currently the most competitive market products.
2, 0 degree axial fiber continuous laying under tension: traditional fiber weaving molding technology cannot complete the 0 degree laying of axial fibers, which affects the exertion of axial fiber strength, thereby affecting the resistance of the pipeline Tensile performance. This machine realizes the 0 degree continuous laying of axial fibers under tension, which meets the requirements of maximizing axial strength.
3, rapid curing molding technology: traditional process curing time is usually about 18 minutes, even up to 40 minutes when the pipe wall is thickened. This equipment adopts the unique multi-point automatic control medium temperature curing technology, which can realize constant temperature curing, can complete the curing process within 3-5 minutes, ensure complete, balanced and stable curing, can improve the production efficiency to 6-7 times of the continuous weaving production process, and the production speed reaches 2 meters per minute in the world.
4, small pipe diameter production: imported mandala steel belt winding equipment cannot realize pipe diameter production below 300mm. The patented technology can complete the production of 10mm micro-diameter pipe, which is the only continuous winding production technology of micro-diameter glass fiber reinforced plastic pipe in the world.
5, one machine with multiple functions: on the same equipment, thermosetting resins such as polyester, epoxy and phenolic resin, thermoplastic resins such as PP, PE and PVC, and pipes made of various materials such as hollow wall structural pipes can be produced, thus realizing one machine with multiple functions. According to the requirements of pipeline performance, different materials can be selected to achieve the best cost performance.
6, Environmental protection advantages: This machine produces no corner waste in the production process, and the gas released in the production process is discharged at a centralized and fixed point, which is convenient for recycling and treatment, can purify the environment of the production workshop, and realize the environmental protection standard of the production process.
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Research Institute is engaged in the research and development of new technologies, new processes, new products and new equipment of composite materials, focusing on the manufacture of intelligent equipment of composite materials, and providing high-efficiency and low-cost overall solutions for the "one-to-one" of composite material manufacturers
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