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Intelligent control composite grid automatic cloth yarn machine

High work efficiency: artificial yarn can be used in groups of 3 people, with 24 ㎡ of yarn for 10 hours, with an average of 8 ㎡ per worker. The yarn machine uses 2-3 workers, the actual production can reach 400 ㎡/day, the average per worker can reach 40 ㎡ or more, and the efficiency is improved by 5-6 times.

Key words:

Intelligent control composite grid automatic cloth yarn machine

Email: qyfhclyjy@126.com

Consultation

Product Description

  1. FRP grating is a new type of composite material with glass fiber as reinforcing material and thermosetting resin as binder, which is processed by a specific process and the surface is full of spaces. FRP grating has performance characteristics and advantages such as light weight, corrosion resistance, non-slip, flame retardant, non-magnetic insulation, bright colors, and various styles and forms, and is favored by all walks of life.


  2. Application areas: high-rise buildings, industrial plants, commercial real estate, public facilities, farmland production, municipal engineering, landscaping, tourism, environmental protection, drainage ditches inside and outside factory workshops, outdoor cable trench covers, chemical workshop trench covers, construction Construction site cover, ship deck cover, farm panel, photovoltaic power station walkway, tree pit protection board, plank road plank, stair treads, site fence, etc.
  3. The pain point of the traditional production process of FRP grating is that it completely relies on manual operation to complete the staggered arrangement of glass fibers. The labor intensity is high, the production efficiency is low, and the yarn is uneven, which directly affects the stability of product quality and damages the health of operators. Grille manufacturers and front-line workers look forward to realizing the automation and intelligence of the grid fabric process.
  4. Intelligent control grid yarn cloth machine:
  Through two sets of yarn cloth devices that are perpendicular to each other and can reciprocate in the horizontal direction, the alternate yarn cloth in the length and width directions is completed on the grid mold; after the automatic glue supply is completed, The compacting device automatically follows up to compact and compact the yarn material, and then solidifies and releases the mold. Several molds work interactively to realize assembly line operation and continuous production.
  5. Advantages of equipment:
  ① High work efficiency. The automatic yarn weaving machine employs 2-3 workers and produces 400 square meters per day, which is 5-6 times more efficient than manual yarn weaving.
  ②Product quality is stable. There is no guarantee for the number of layers of artificial cloth yarn, the yarn has no tension, the amount of side grid yarn is small, and the yarn cloth is uneven. The automatic yarn cloth machine draws the yarn under constant tension, and the yarn is distributed by numerical control. The yarn is evenly distributed across the board without dead ends, the fiber strength is fully exerted, and the bending strength of the grid is high.
  ③The resin content is about 40%, and the glue is precisely applied to each grid slot, the amount of glue is reduced, the glue is evenly distributed, there is no external dripping, and the working environment is clean and tidy.
  6. Technical indicators:
  Specifications: 6000×4200×2400MM
  Yarn cloth machine: Mold=1:6
  Yarn width: 1220MM
  Yarn length: 3660MM Yarn
  speed: 6000-10000MM/min
  Yarn pressing speed: 3×60 seconds/mould
  Yarn cloth efficiency: 350-400㎡/day
  Employment: 2-3 people

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Research Institute is engaged in the research and development of new technologies, new processes, new products and new equipment of composite materials, focusing on the manufacture of intelligent equipment of composite materials, and providing high-efficiency and low-cost overall solutions for the "one-to-one" of composite material manufacturers



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