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AboutThe Institute is engaged in the research and development of new technologies, new processes, new products and new equipment of composite materials, focusing on the manufacture of intelligent equipment of composite materials, and providing high-efficiency and low-cost overall solutions for composite material manufacturers.
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Intelligent control continuous winding bamboo reinforced composite pipe production line
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Intelligent control continuous winding bamboo reinforced composite pipe production line
Product Description
1. Bamboo is a renewable resource. At present, my country has more than 28 billion standing bamboos, over 7 million hectares of planting area, about 500 million tons of bamboo reserves, and a total annual output of 3.2 billion. It is the world's most important bamboo-producing country. The full use of bamboo resources plays an irreplaceable role in promoting the green transformation of the traditional material industry, helping to build a world material power, and achieving sustainable development goals. important means. Therefore, the country has launched a large number of preferential policies to support the development of the bamboo industry from planting to application. The National Forestry and Grass Administration's "Bamboo Winding Composite Pressure Material Development Plan (2014-2020)" proposes that by 2020, the annual output of bamboo winding composite material pipes will be 10 million tons. According to estimates, to achieve this goal, 33.6 million tons of steel pipes can be replaced, 45 million tons of crude steel can be saved, and 30.63 million tons of carbon dioxide emissions can be reduced; in the processing link, 22.81 million tons of standard coal can be saved and 52.23 million tons of carbon dioxide emissions can be reduced. The application of bamboo winding technology in pipe production can save a lot of mineral resources, and can promote the virtuous cycle of bamboo material market application and bamboo planting, thus promoting the construction of "green water and green mountains" to present a better situation.
2. Bamboo-reinforced composite material pipeline is a new type of biomass composite material pipeline with strong compressive capacity made with specific resin as adhesive and natural bamboo as reinforcing material. Bamboo-reinforced composite pipe technology makes full use of the characteristics of high tensile strength, good flexibility, high elastic modulus of bamboo and the excellent composite performance of synthetic resin. It has the advantages of long service life, energy saving and low carbon, and low comprehensive cost. Bamboo-reinforced composite pipes can replace traditional materials such as ceramics, concrete, steel, plastic, and glass fiber reinforced plastics in many occasions, and become new biomass substitute materials for pipeline applications. They are widely used in municipal construction, highways, high-speed railways, residential quarters, and industrial parks. Water supply and drainage pipelines in various fields of the national economy, such as sports fields, squares, mines, agriculture, aquaculture, ships, sewage treatment, seawater treatment, etc., have obvious advantages in underground pipe gallery engineering, and the market capacity is very huge.
3. The company has been focusing on the production technology of bamboo reinforced composite pipes and intelligent production equipment technology research for a long time, and has continuously achieved new technological breakthroughs. The intelligent control continuous winding bamboo reinforced composite pipe production equipment launched has reached the leading level at home and abroad. The production and engineering application of composite material pipes have extremely important practical significance.
4. Intelligent control continuous winding bamboo reinforced composite pipe production equipment is composed of seven subsystems including control system, power propulsion system, feeding winding system, curing system, cutting and trimming system, online detection system and casing joint production and assembly system. The whole production process runs under the centralized linkage control of the computer.
V. Equipment advantages:
1. High degree of digitalization and intelligence, convenient control, automatic monitoring and control throughout the process, stable and reliable product quality;
2. Less molds are used, small site occupation, less and controllable emissions during the production process, and good environmental protection performance , the working environment is good, and the whole production workshop can achieve no smell, no dust, no resin dripping; 3. The
waste is reduced, the utilization rate of raw materials is improved, and the cost is reduced;
4. Fewer operators, high production efficiency, low labor cost, only need 2-3 people, the daily output can reach 800 meters;
4. The pipe wall has strong integrity, good mechanical properties, high bending strength, and strong impermeability. When large radial deformation occurs under external pressure, it will not crack in layers; the product length is not limited, and can be customized according to customer requirements It can be cut at will; the sleeve connection is convenient, and the hydraulic performance is good.
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Research Institute is engaged in the research and development of new technologies, new processes, new products and new equipment of composite materials, focusing on the manufacture of intelligent equipment of composite materials, and providing high-efficiency and low-cost overall solutions for the "one-to-one" of composite material manufacturers
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